Practical Considerations for Converting Industrial Coal Boilers to Natural Gas swings as effectively as a converted natural gas boiler. Further, coal-fired boilers have a limited turndown
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Get a QuoteThe boiler is a natural-circulation steam boiler with a water tube structure, producing superheated steam. The boiler is designed for the combustion of both product gas and natural gas. The ceiling of the boiler furnace has four burners, two for each gasifier line. The burners are ignited with natural gas. Once the flame has ignited, the
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Recently, Nanchang, Jiangxi Province to fully implement the national environmental protection work conference and the province's environmental protection work conference, combined with the actual situation of the city, issued a "blue sky Nanchang win the Battle of three-year action plan (2018-2020 years)" (referred to as " plan"). "Plan" put forward a management plan for major air pollution problems.
As the relevant departments to actively promote the utilization of clean energy. The city gradually reduce the proportion of coal consumption, by 2020, coal accounted for the proportion of energy consumption dropped to below 65%; principles and has gradually increased the proportion of natural gas energy consumption, adhere to "the electric power should", "should air the gas" to promote natural gas work to build the pipeline, steadily "coal to gas" project.
2018, the main city of Nanchang to the new area, the main city area and open small blue through the open area to expand the range of city ban on burning areas. By the end of 2020, Nanchang County, Jinxian, Anyi required scoping combustion zone ban within the jurisdiction of, and informed consent of the uniform implementation of the municipal government.
"Plan" put forward in 2018, the main city of the new areas into the combustion zone ban, the main city through the open area and a small blue through the open area phasing out the 10 steam tons / hour and coal-fired boilers; 35 tons of steam launch built-up area / out of hours and coal-fired boilers. As of 2020, the city built basically out of the region 10 steam tons / hour and coal-fired boilers, coal-fired boilers within 10-35 tons of steam / hour range is substantially complete alternative clean energy sources, and no longer approve new 10-35 steam tons / hour of coal-fired boilers.
Electric industry steam boiler to be taken by each of the cathodic protection measures components of the electric steam boiler is made of different materials. In order to prevent galvanic corrosion, cathodic protection measures must be taken. Sewage treatment electric steam boilers. Bottom electric steam boiler blowdown can prevent flue gas condensation. Since the flue gas is flue gas condensation (diesel or natural gas) and the flue gas temperature in the aqueous too low, water generated. A portion of the moisture is discharged from the chimney, the chimney wall is absorbed, the rest is deposited on the bottom of the chimney. Water produced by the following factors influence: flue gas temperature (efficiency 91%, the flue gas must be at a temperature of 170 ℃) where the total surface area heat chimney, chimney and chimney material. Maintenance of the burner. Electric steam boiler and burner maintenance, repair after steam supply. Because the products of combustion will corrode the boiler, clean up carbon deposits, therefore, not allow the products of combustion in the boiler memory stay too long. We first opened when an electric steam boiler burner door, the rear housing panel removed, unscrew the screws electric steam boiler cleaning the rear opening. Clean fuel gas piping with a wire brush. With a soft brush to clean the combustion chamber. Electric steam boiler to remove residue in the boiler, the cleaning opening is screwed on the screw, closing the burner door seal check is complete. If electric steam boilers installed in areas where temperatures below 0 ℃ must take the following precautions: If electric steam boiler room outside, the room temperature drops below 15 ℃ or 18 ℃, the electric steam boiler running all day long. If no one in the room for a long time, the water should be emptied in electric steam boilers.
Coal-fired boilers to gas-fired boiler and the basic requirements of a program, the transformation of the basic requirements: 1, the boiler must be carried out in accordance with "Steam Boiler Safety Technology Supervision" and "Hot Water Boiler Safety Technology Supervision" and relevant national technical regulations, construction program should be sent to the local technical supervision departments for approval. 2, to determine the value in use based on the transformation of the boiler has the age and state of the art, taking into account the life expectancy of the boiler. If the boiler use a longer useful life, and the pressure there is a serious corrosion, scaling and overheating phenomena such elements, no transformation of value. 3, boiler walls, chimneys, water supply and air supply, the wind system should remain largely intact. 4, after the transformation of the original technical parameters should be kept constant boiler (operating pressure, temperature, etc.) or the load and to improve the efficiency of the original boiler. 5, after the boiler should comply with national environmental and technical indicators, solve the problem of smoke and dust, meet environmental requirements. 6, when the boiler should try not to change the original pot, and the body is pressed by the original system architecture, covers the smaller the better. 7, rehabilitation programs should be simple, low investment, short construction period and quick, safe and reliable. Second, the transformation method: 1, removal of the original coal-fired boiler slag machine, equipment on coal, dust, chain grate and gearbox. 2, according to the diameter and length of the flame, furnace installation height determining geometric dimensions and the burner. 3, making the furnace, the furnace bottom refractory brick, a semicircular shape. 4, the front arch openings mounted burner nozzle. 5, after that the flame away from the center position of the tube the arch, the arch of the pipe on the basis of the original slope, heightening baffle wall, the protective tube arch. 6, install blast doors. 7, install the induced draft fan drive. 8, the body of the boiler water test pressure 1.5 times the working pressure. 9, the automatic control system installed. Third, the technical proposal: 1, furnace design should consider the flame length and diameter of the flame of the combustion gas, so that the furnace space is filled with the best of the flame, the flame not Wall flush. 2, as the main component of natural gas CH4, H20 generated after combustion, steam share large, so that strong radiation, heating furnace suitably increased to take advantage of the radiation heat transfer, thermal efficiency, reduce the consumption of steel, ensure that the boiler output, and may increase the boiler output. 3, a slight positive pressure within the boiler furnace using a combustion or slightly negative pressure, the sealing performance of the boiler furnace walls to strengthen, not air leakage. 4, due to the smaller excess air ratio of the gas boiler, combustion requires less air flow, coupled with the removal of dust, dust and small flue system, the flue resistance is reduced, a large surplus primer fan flow, using file when the damper plate adjusting the power loss is large, frequency control can be induced draft fan air volume regulation. 5, after the furnace door and see the fire smoke chamber above the chimney, mounted two proof doors, in order to improve the antiknock performance of the boiler. 6, the boiler flue gas the volume of gas in the vapor component is generally 15% to 19%, well above the coal-fired boiler flue gases generated in the water vapor content of 6% by volume or less. Boiler shutdown and startup, due to the low wall temperature of the boiler heating element, when less than less 50 ℃, the flue gas water vapor dew condensation on the wall will, if not removed condensate with the condensate of the contact wall would be C02 acid gas corrosion of furnace wall and the insulation material due to water absorption and thermal insulation effect will be lost. Therefore, before and after the gas hot water boiler smoke box and the rear box and the rear flue smoke condensate discharge means to be provided, promptly boiler condensate removal. 7, the gas boiler-system control function should have combustion process. Pre-blowing may be implemented, auto-ignition, flame detector self-test, automatic load adjustment, flame monitoring, fault alarm interlock shutdown, the gas leak detection valve, induced draft fan and burner control sequential chain protection. 8, in order to prevent fluctuations in the gas pressure regulator to meet the burner requirements, the installation of a gas regulator metering panel outer gas inlet in the boiler room, the surge counter can be accomplished by filtration, regulating, metering, safety shut-off functions.
Method for safe operation of industry steam boilers steam boiler before use, must be checked for damage of the insulating layer, to check the burner is operating correctly, and to check the position of the opening degree of the valve to ensure it is correct. Must be checked for automatic control instruments and equipment safety equipment accessories, equipment, in order to comply with the requirements. Check item prior to ignition of the steam boiler: open valve before oil circulation pump, oil heating valve is opened, adjusted reasonably high level of the tank, the gas pressure is determined before the natural gas burner ignition must be within the range, the power good . Refers to the operation of the steam boiler is refluxed pressure activated device circulating pump, the circulating pump outlet, inlet, outlet, and the system, it is in the normal range. Circulation pump run for 30 minutes. After the stability of the system, the next step. Open the gas tube steam boiler manual valve, button start-up burner, natural gas burner into the furnace, and then the ignition, the flame remains stable, i.e. is in a safe operating condition. In the firing process steam boiler, if you accidentally quenching phenomenon occurs, the device will automatically interlock burner saver appear. It must be promptly cut off the natural gas pipeline to start the furnace purification. Replacement of the residual gas in the furnace and closed. The system load requirements, temperature requirements and thermal oil outlet, the burner can automatically adjust the size of the fire source.